Gucungera uburyo

TallMan Robotics: Ubushakashatsi n’iterambere ry’uburyo n’ubwubatsi bw’uburyo mpuzamakungu bwo kugenzura uburyo

Mu bijanye n'ubuhinga bwo kwikoresha mu nganda, TallMan Robotics yashinze uburyo bwo gucunga uburyo bufise ivyiyumviro bitatu bushingiye ku bushakashatsi n'iterambere, uburyo bwo kugenzura uburyo bwo gukora, n'uburyo bwo gutanga icemezo mpuzamakungu bufise iciyumviro nyamukuru c'uko "uburyo ni uburenganzira". Guca mu bibazo bikomeye vy’ibikorwa vy’ibidukikije biciye mu buhinga bwa none, kwizigira uburyo bwo kugenzura uburyo bw’ibicuruzwa kugira ngo bimenyekane ko ibicuruzwa vyizewe, no kwugurura urugi amasoko y’i Buraya n’Amerika afise icemezo mpuzamakungu gikomeye, kuba umufatanyabikorwa yizigirwa mu guhingura ibintu vy’ukuri ku bakiriya b’inganda kw’isi yose.

YuzuyePibikorwaQukuriCkugenzura: muUIherezoPursuit kuvaMikirometero kuNanometere

1.IbitunguruMibikoreshoAkuronkaCkugenzura

Gushinga uburyo bwo gucunga abaguzi ku rwego rwa gatatu-, gushira mu ngiro bimwe bikomeye ingingo ngenderwako ya ASTM B221 ku bijanye n’ugugura aluminium, no gukora isesengura ry’imirongo (Igikoresho co gusoma ataco kivuze c’Ubudage Spike SPECTRO LAB) ku rwego rwose kugira ngo bimenyekane ko Fe irimwo iri munsi canke ingana na Le%ss than e4. Ivyo bikoresho vy’ugugura amasahani y’icuma bikurikiza ingingo ya JIS G4053 kandi bikoresha ubuhinga bwo gupima amajwi (GE 38DL PLUS yo muri Leta Zunze Ubumwe za Amerika) kugira ngo hamenyekane utunenge two mu mutima. Ivyiyumviro vy’igerageza bishika ku rugero rungana n’umwobo wo hasi usongoye w’iminota Φ 2, kandi utunenge twose tw’ivyuma turengeye urugero rwa II turanka.

2. PibikorwaQukuriCkugenzura

1). Igice ca mbere ca gatatu uburyo bwo gusuzuma:Imbere y’uko igice cose c’ibintu gikorwa, abakoresha CNC, abahinga mu bijanye n’uguhingura ibintu be n’abagenzuzi b’uburyo bwo gukora ibintu, barafatanya gusuzuma igice ca mbere. Koresha imashini y’ubudage Zeiss ZEISS PRISMO ipima uburinganire (ukuri 0.5+L/500 μ m) kugira ngo ukore isuzuma ry’ubunini bushitse-bw’uburebure bw’ugushiraho umurongo w’inzira y’umurongo, harimwo ibipimo 18 nk’ubugororotsi ( Muto canke bingana na μ/qum e), 5 μ m), aho umwobo uri (± 5 μ m), n’ibindi Inyuma y’ukwemezwa kw’ubushobozi ni ho gusa hashobora gukorwa ibintu vyinshi.

2). Gukurikirana igihe nyaco-ku rubuga:Mu nzira y’ugukora imashini y’ivyuma bigabanya uburemere bw’ibintu, umutwe wo gupima Renishaw NC4 udakorana n’ibindi uva mu Budagi urakoreshwa kugira ngo ukore ubwawo ku bijanye n’ugutahura imashini ku bice 5 vyose bikoreshwa. Ivyiyumviro vy’igihe nyaco vy’ugukevya kw’imiterere y’amenyo ( Muto canke bingana na ± 8 μ m) n’ugukevya kw’imiterere y’amenyo ( Muto canke bingana na ± 10 μ m) amakuru aratangwa, kandi inzira y’igikoresho irakosorwa ubwo nyene biciye ku buryo bwo kugenzura ibikoresho vy’imashini kugira ngo bimenyekane ko urutonde rw’ubushobozi bw’ibikorwa CPK ari Runini canke rungana na67.

3. YarangijePigicuruzwaFullIgusuzumaSsisitemu

1). Laboratwari igerageza ibikorwa:ifise igikoresho co kugerageza umuvuduko n’umuvuduko w’umuyagankuba w’Ubuyapani citwa Ono ONOSOKKI, gipima umuvuduko n’inguvu z’umuvuduko 100% ku bikoresho vy’imibumbe. Gukora ubudasiba amasaha 2 munsi y’umuzigo ugereranijwe, kumenya ubushobozi bwo gutanga amakuru ( Burengeye canke bungana na 95%), ukuduga kw’ubushuhe ( Burengeye canke bungana na 40K), urusaku ( Mutoyi canke bungana na 60dB) n’ibindi bimenyetso, kandi ukurikirane umurongo w’ibara biciye ku gikoresho co gusesangura abnormal USA to ennormal) isonga.

2). Igerageza ryo kwigana ibidukikije: Igikoresho c’umurongo gikeneye guca mu kigeragezo c’ubushuhe bwinshi n’ubuke (-20℃~80℃, 10), ikigeragezo c’uguhinduranya ubukonje (20%~95% RH), n’ikigeragezo c’uguhungabana (5~500Hz, uburemere 2mm). Igikoresho co gupima ibidukikije c’Amerika Thermotron S100 gikwiye gukoreshwa kugira ngo hamenyekane ko igipimo co kugumya ukuri kw’igikoresho kiri hejuru canke kingana n’ibice 98% mu bidukikije bikomeye cane, kandi ubushobozi bwo gukuraho umuvuduko w’ibidukikije burengeye canke bungana na 5%.

4.Ugukurikirana naIgutera imbereMubuhinga

Gushinga uburyo bwo gukurikirana ibintu bushingiye ku buhinga bwa blockchain, aho igice cose gihabwa kode yihariye ya QR yandika amakuru yose yerekeye ubuzima kuva ku nomero y’ifuru y’ibikoresho vya mbere, inomero y’ibikoresho vyo gutunganya, inomero y’umukoresha gushika ku makuru y’isuzuma. Mu gukoresha porogarama y’igenzura ry’imibare ya SPC (Minitab, USA) kugira ngo hakorwe isesengura rya Pareto ku makuru afise utunenge buri kwezi no gutanguza uburyo bwo kunoza 8D ku bibazo vya TOP3, igitigiri c’abaciye mu gusuzuma ibintu incuro ya mbere -cariyongereye kiva kuri 95,2% kija kuri 99,6% mu myaka itatu iheze.

BihinduweSumuti: MeetDguhinduranyaQukuriRibikoresho

1. IvyihariyePibicuruzwa vy'SumuyagankubaIinganda

Mu kwishura ku bisabwa bikomeye ku bijanye n’uguhumana kw’ibice mu bikoresho bikoreshwa n’umuyagankuba (ISO Class 4), harateguwe ibice vy’umurongo bisukuye cane: hakoreshejwe ivyuma vy’aluminium vy’umuyagankuba (ububabare bwo ku ruhande Ra Buke canke bungana na 0,2 μ m), bifatanijwe n’ivyuma vy’umuyagankuba vy’ubusa, μTiN . igiharuro ( Kiruta canke kingana na 0,5 μ m) Muto kurusha canke bingana na 100/ft 2. Ivyo bikoresho biheza mu cumba gisukuye co mu rwego rwa 10000 (ubushuhe 23 ± 0,5℃, ubukonje 50 ± 5% RH). Inyuma yo guca mu isuzuma ry’igiharuro c’ibihimba vy’umubiri (TSI 9306, USA), igicuruzwa giheza gipfunyikwa mu bipapuro bibiri-ibipapuro bishobora guhagarara kugira ngo bimenyekane ko isuku rihuye n’ingingo ngenderwako igihe kishikirizwa.

2. Ivy'ubuvuziEibikoreshoHighCUbugoyagoyePibicuruzwa

Ico gikoresho gifise umwobo gizunguruka gikoreshwa mu buryo bw’amaroboti y’ubuvuzi gikozwe mu cuma kitagira ibara 316L (gifise carbone iri munsi canke ingana na 0,03%) kandi giseye cose. Ivyo bihimba bikoreshwa n’umuyagankuba (ububabare Ra Buri munsi canke bungana na 0,4 μ m), kandi ibisigazwa vy’ivyuma bikurwako biciye mu buryo bwo gutuma ivyuma biguma bikora neza (uburemere bw’aside nitrique 20% ± 2%, ubushuhe 50 ± 5 degrees ). Silikoni irimwo amazi yo gucapura irabujijwe mu gihe co gutunganya, kandi igicuruzwa giheza gitegerezwa guca mu kigeragezo c’uko bishobora guhura n’ibinyabuzima (ISO 10993) kugira ngo ntihagire ubumara canke ubumara bushobora gutera indwara, kikaba gihuye n’ibisabwa bikomeye vyo gukorana n’umubiri w’umuntu ata guca ku ruhande kw’ibikoresho vy’ubuvuzi.

3. HBiremereyeIingandaEnkozwehoPibicuruzwa

Ku bijanye n’amamashini aremereye, uguteza imbere ibikoresho bigabanya umuzigo munini w’imibumbe: Igikoresho co gukoresha izuba gikozwe mu gipande c’icuma 42CrMo (ubukomezi bwo gukomera 1080MPa), kikaba caciye mu bikorwa vyo kuzimya no gukomera (850 degrees quenching+580℃tempering a-HB3rd too and achi80 ubuso bwakozweko nitriding (uburebure bw'uruzitiro 0.5mm, ubukomezi HV 900+). Mu kwongera umubare (m=4) ​​no kwongera umubare w’ibikoresho vy’imibumbe (imibumbe 4 y’ibikoresho vy’imibumbe), umuvuduko w’isohoka ry’imibumbe ugereranijwe ugera kuri 5000N · m. Muri ico gihe nyene, uburyo bwo gutera amavuta ku nguvu (ugucungera ubushuhe bw’amavuta ± 2℃) burakoreshwa kugira ngo bukore neza amasaha 10000 ata makosa mu gihe umuntu abandanya afise umuzigo uremereye.

Ivyuma vyo mu laboratwari no mu gusuzuma:Kwerekana ibikoresho vyacu vyo gupima

IbipimoMu giheUguhingura n'imbere yo gushikirizwa: Uburyo nyamukuru bwo gupakira abakiriya

Raporo y'igerageza muri buri nzira yo kubika mu madosiye y'itegeko ryose

Inama muGukomezaItegeko ryose

Insozero: Gusobanura ingingo mfatirwako z’inganda n’ubuhinga bwo gukora

Uburyo bwo gukora ibikoresho vy'ubuhinga bwa none bwa TallMan Robotics ni igicuruzwa c'ingero zitatu z'"ubuhinga bw'ibikoresho x ubuhinga bushasha x uburemere bw'ubugenzuzi". Itsinda ryayo ry'ibikoresho vy'ubuhinga bwa CNC, nk'"umubiri" w'ubuhinga bwo gukora neza, rishigikira ubushobozi bwo gukora ibikoresho ku rugero rwa mikrometero; Ubuhinga bushasha kuva ku ntungamubiri z'ibintu gushika ku gutera imbere ni nk'"inyama n'amaraso", biha ibintu ibiranga ubushobozi bwihariye; Ivyo vyose bigenzura uburyo ni nk'"ikigo c'imitsi", bikaba bigaragaza ko igice cose gikurikiza uburyo bubereye. Iyi filozofiya yo gushiramwo ubwiza bw’inganda mu bintu vy’ubuhinga ntituma gusa ibintu vya TallMan Robotics biba ikigereranyo c’amamashini akora neza, ariko kandi ni umufatanyabikorwa yizigirwa w’abakoresha mu bikorwa nk’ibikoresho vy’ubuhinga bwa none, ubuvuzi, n’ibikoresho vy’ubuhinga bwa none - ukuri, ubushobozi bushobora gukurikirana, n'ivyo bisabwa bishobora gutorwa umuti", bikomeza gutuma iterambere ry'ubuhinga bwo kwikoresha kw'isi yose rishika ku rugero rwo hejuru ibipimo.